Custom Metal Fabrication Processes in New York
Metal fabrication in New York truly has transformed the way we live our lives. Without the expertise of metal fabricators, we wouldn’t have access to every object made from durable metals. From tables and chairs, hand and kitchen tools, pipes, automobile parts, and other equipment.
Metal fabricators involve cutting and shaping of metals that will be assembled and formed into a product. Blueprints shall also be made together with the dimensions, specifications, and calculations. Most importantly, the type of metal is also taken into consideration. Most shops may specialize in a certain metal type, while others are flexible enough to work on different types of metal.
TYPES OF METAL FABRICATION PROCESSES
Let us now discuss the different types of processes for manufacturing or fabricating a metal. Choosing the right metal fabrication method considering geometry, properties, and materials, will lead you to a successful fabrication project.
Machining process applies when you want to remove the material from a piece of metal and shape it to your specifications. It can be manually done or with the help of a CNC machine.
A fabrication process that forms holes into the metal using a circular drill.
Turning on the other hand is a type of machining process where the rotary metal fixed on the chuck is cut through a latte tool or turning center.
Milling is another common machining process that uses a rotary cutter. Removing the material by feeding the cutter into a workpiece sums up the process.
A straight upper and lower cutting blades can make a long cut and split sheet metal into two portions. Others may also apply a punch and die for the shearing method.
This process is often applied on products like shelf brackets or computer equipment. Folding method is meant to bend the metal into different angles, where brake press is often involved to shape a sheet.
One of the most common fabrication processes that is present in CNC machining. Cutting helps you achieve your desired shape and size for the sheet metal. You may perform chopping, sawing, laser cutting, shearing, and chiseling.
A simple comprehensive metal forming process extensively used in pipes and steel rods. The process works by forcing the metal or workpiece to flow through a die. As a result, cross section is reduced, and you can transform it into your desired shape.
Another metal fabrication process involving shaping of metal through hammering, pressing, or rolling. This works with a wide range of metals using a hammer or die. Forging categories are identified depending on the temperature at which it is performed. For instance, cold forging, warm forging, and hot forging.
Drawing is a common way to produce wires. It uses tensile force to pull metal into and through a die. Then, a thinner shape forms after stretching. Deep drawing happens when the depth of the structure is equal to or greater than its radius.
Casting has different types such as die casting, vacuum casting, sand casting, and more. It happens by pouring the molten metal into a mold or die. Afterwards, it will cool down and form into the desired shape. Casting metal process is helpful when you need multiple identical parts. For instance, brass nuts and bolts, plumbing nozzles, or aluminum mounting plates.
Welding process combines the heat and pressure to bring two metal parts together. The following are the primary welding processes:
Stick or Shielded Metal Arc Welding (SMAW)
Metal Inert Gawsw or Gas Metal Arc Welding (GMAW)
Tungsten Inert Gas or Gas Tungsten Arc Welding (GTAW)
Flux-Cored Arc Welding (FCAW)
Stamping and Punching
Metal stamping process is applied in order to create specific shapes by using a metal stamping press. The press will create certain indentations and raises metal. An example of stamp-manufactured products are coins.
Punching on the other hand involves metal press for holes. You can place the metal in between punch and die to create holes.
Working on metal fabrication in New York requires a wide understanding on metal fabrication itself. Being knowledgeable about the metal types, characteristics, machinability, and properties is essential. Furthermore, you also need to be aware of the things you should consider before hiring your fabricators. Having the knowledge to it just makes you wise enough to work with your metal fabricators. Co-op Concept and Fabrication is geared up with top-of-the-line tooling and combined industry experiences. We guarantee you a premium quality product and fabrication services offered. Check out our recent works and contact us for your metal fabrication in New York.